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[Coating Example] Surface of Stainless Steel Plate Used in Printing Machines

The adhesion of the resin has been reduced, and a decrease in defect rates is expected! Here we present examples where the appearance has improved compared to existing products.

The company that manufactures and sells stainless steel is facing issues with printing defects caused by foreign substances sticking to card-type resin products during printing. They also seem to be struggling with appearance quality, delivery times, and work-in-progress. We proposed a "TiN coating" after confirming each situation. By applying a TiN film coating that improves resin release properties (releaseability) to the surface of the stainless steel plates used in printing machines, we can reduce the sticking of resin and expect a decrease in the defect rate. [Case Study] ■ Company: Stainless steel manufacturing and sales ■ Issues: Reducing defect rates, appearance quality, delivery times, and work-in-progress ■ Improvement Proposal - TiN film coating to enhance resin release properties on the surface of stainless steel plates - Conducted cleaning tests considering various types of dirt, including water-soluble and insoluble contaminants - For wiping streaks, ion bombardment treatment was performed in a vacuum device - Due to the large equipment, productivity is high, and TiN film coating can be done for small lots in about two weeks, allowing for management without work-in-progress *Details of the case study can be viewed through the related links. For more information, please feel free to contact us.

  • Surface treatment contract service

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[Coating Example] TiN Film Coating on Stainless Steel Products

"I want to utilize vacuum technology in more familiar items and spread it!" Introduction of collaborative product development examples.

We received an inquiry from a company related to vacuum equipment located in Chuo Ward, Tokyo, asking if we could collaborate on product development. Originally, we were engaged in the sale of components and equipment for vacuum deposition machines used for film formation, but we resonated with their passion to "utilize vacuum technology to promote more accessible products!" As a result, we decided to pursue joint product development with the aim of acquiring new customers. In particular, they showed great interest in TiN film coating, which has a gold appearance and adds a sense of luxury, as well as its higher corrosion resistance and longevity compared to stainless steel. This led us to process TiN film on everyday products. We started prototyping with common tableware such as spoons and forks. We found that the jigs used for attaching to the spoons and forks tended to leave marks, so we considered improvements to prevent jig marks from remaining. *For more detailed information about this case, please refer to the related links. Feel free to contact us for further inquiries.*

  • Surface treatment contract service

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Comparison of Coating Film Properties (Basic Series)

We are comparing the characteristics of our coating film (Basic Series).

This document introduces the "Comparison of Coating Film Properties (Basic Series)." It compares the properties of coating films in the Basic Series, including "TiANIN," "CrN," and "DLC," and presents them in a table. Please make use of this information for your knowledge of coating films and product considerations. 【Comparison Items】 ■Appearance Color ■Hardness (HV) ■Film Thickness ■Processing Temperature ■Basic Delivery Time *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Conductive Diamond Technology Case Study] Sterilization, Disinfection, and Hygiene Management

In many places, such as the commercial sector, the maintenance of sterilization, disinfection, and hygienic environments is required!

Our company generates high-concentration ozone water using conductive diamond technology to maintain sterilization, disinfection, and a hygienic environment. Ozone has a very strong oxidizing power, approximately seven times that of chlorine, second only to fluorine in nature. This powerful oxidation effect can be utilized for sterilization, deodorization, and bleaching, and is used in various facilities around the world, including medical institutions, food factories, and daycare centers, for sterilization and infection control. 【Case Overview】 ■ Application: Sterilization, disinfection, maintenance of a hygienic environment ■ Technology: Generation of ozone water ■ Contribution: Decontamination/Sterilization/Deodorization *For more details, please download the PDF or feel free to contact us.

  • Company:DIAM
  • Price:Other
  • Ozone Sterilizer
  • Electrolyzed water sterilizer

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Diamond film contract deposition service

Alternative technologies that solve issues such as toxicity and large amounts of waste in semiconductor cleaning, resin plating pretreatment, and automotive manufacturing processes! Reducing environmental impact.

We offer coating services (contract film formation) for conductive diamond and diamond films. Diamonds are typically insulators, but by doping with boron, conductivity can be imparted while retaining the chemical stability and strength of diamonds, making them suitable for various applications. Additionally, due to their wide potential window, they can preferentially facilitate oxidation or reduction reactions of substances that are usually difficult to electrolyze, enabling the decomposition or synthesis of materials that were challenging with conventional methods. Electrolytic Sulfuric Acid When sulfuric acid is electrolyzed using diamond electrodes with a wide potential window, it can trigger a powerful oxidation reaction, producing persulfate (electrolytic sulfuric acid). Diamonds exhibit excellent resistance to acids and do not wear out even with strong electrolytic sulfuric acid. This technology is expected to be applied as an alternative method in semiconductor and automotive manufacturing processes. [Application Range] ■ Electrolytic synthesis ■ Electrolysis ■ Sensors *For more details, please download the PDF or feel free to contact us.

  • Company:DIAM
  • Price:Other
  • Other electronic parts
  • Processing Contract

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【Examples of Diamond Coating Application】 Coating for Molds

To a wear-resistant mold.

Diamond is the hardest material on Earth, and by coating molds with its overwhelming durability, it brings innovation to the manufacturing process. Molds coated with diamond films become significantly more resistant to wear and scratches, greatly extending their lifespan. This leads to a remarkable increase in production efficiency and a reduction in defective products, thereby improving product quality. As a result, it significantly contributes to overall cost reduction.

  • Company:DIAM
  • Price:Other
  • Other molds

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[Case Study of Diamond Film Utilization] Diamond Film for Thermal Diffusion

Diamond film for thermal diffusion

Diamonds have a much higher thermal conductivity compared to metals commonly used as heat dissipation components, such as aluminum and copper. By using diamonds as heat sinks or heat dissipation substrates, they can quickly dissipate generated heat to the outside, contributing to stable operation of equipment and extending its lifespan.

  • Company:DIAM
  • Price:Other
  • Other metal materials

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[Case Study on the Use of Conductive Diamond] CO2 Reduction Technology Using Diamond

CO2 resource utilization technology for the realization of a carbon-neutral society.

Conductive diamond has a high hydrogen overpotential, so by using conductive diamond electrodes as cathodes, carbon dioxide is reduced by receiving electrons and converted into useful carbon compounds such as carbon monoxide (CO) and formic acid (HCOOH). Conductive diamond electrodes enable a clean electrochemical process that transforms this CO2 from a "waste product" into a "recycled resource." This is a groundbreaking technology that is highly anticipated to establish sustainable resource circulation and strongly accelerate the construction of a carbon-neutral social infrastructure.

  • Company:DIAM
  • Price:Other
  • Recycling Technology
  • Resource Recycling System

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